3D Printed Cosplay: 10 Helmets, Crowns and Props

3D printing changed cosplay: a helmet or a set of armor can now be printed to the wearer’s head size and finished at home. Here are ten 3D printed cosplay pieces from Etsy shops, from raw DIY kits to fully finished helmets.

Wearable 3D Printed Helmets

SPD Shadow Ranger Helmet

SPD Shadow Ranger Helmet

A full-size, fully assembled Shadow Ranger helmet for adults, 3D printed at 1:1 scale.

See the SPD Shadow Ranger Helmet on Etsy

The Flash Helmet

The Flash Helmet

A wearable, screen-accurate helmet from CW’s The Flash season 6, made to order and fitted to real head measurements.

See the The Flash Helmet on Etsy

Godzilla Helmet

Godzilla Helmet

A Godzilla helmet sold as a DIY raw print or finished and painted. Both versions need custom padding inside.

See the Godzilla Helmet on Etsy

Iron Man MK85 DIY Kit

Iron Man MK85 DIY Kit

A raw print kit: no sanding, painting or prep has been done, so layer lines are visible. It’s for cosplayers who want to finish the helmet themselves.

See the Iron Man MK85 DIY Kit on Etsy

Armor, Crowns and Masks

Bo-Katan Mandalorian Armor Kit

Bo-Katan Mandalorian Armor Kit

Raw, unpainted Mandalorian armor in PLA or PETG: chest and back plates, shoulders, gauntlets, thighs, knees and shins. The helmet is not included.

See the Bo-Katan Mandalorian Armor Kit on Etsy

Loki God of Stories Crown

Loki God of Stories Crown

Loki’s horned crown, designed by Nikko Industries and printed by the shop.

See the Loki God of Stories Crown on Etsy

Wonder Woman Bracelet and Tiara

Wonder Woman Bracelet and Tiara

A bracelet and tiara set for a Wonder Woman costume.

See the Wonder Woman Bracelet and Tiara on Etsy

Sub-Zero Mask (STL)

Sub-Zero Mask (STL)

A Mortal Kombat 1 Sub-Zero mask as an STL file, with ray-skin texture modeled into the straps. The designer recommends printing it upside down.

See the Sub-Zero Mask (STL) on Etsy

Props and Display

Iron Man Gauntlet Lamp

Iron Man Gauntlet Lamp

A mechanical Iron Man arm in red and silver that works as a lamp, for a display shelf rather than a costume.

See the Iron Man Gauntlet Lamp on Etsy

Cosplay Helmet Wall Mount

Cosplay Helmet Wall Mount

A printed wall mount in three sizes; the 9-inch one fits most helmets, such as Iron Man, Batman and Deadpool.

See the Cosplay Helmet Wall Mount on Etsy

Raw Kit or Finished Helmet?

A raw kit is cheaper and lets you choose the paint, but expect sanding and priming before it looks like the photos. A finished helmet is ready to wear. Either way, give the shop your head measurements when they ask: a helmet that’s printed to size is far more comfortable than one-size-fits-all.

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